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How is Ikat fabric made?

by Swetha Dhanireddy on May 06, 2024

How is Ikat fabric made?

Origin of Ikat

Ikat is a form of art in textiles and is an ancient art form that is believed to have its roots; found to be part of several global cultures, from South America to Asia. The term "ikat" is itself derived from the Malay-Indonesian word "mengikat," which means "to tie," representing the technique used in making these textiles. Ikat has, traditionally, been of great importance in trade, cultural interaction, and even social status. It has developed independently in styles from such  diverse regions as India, Japan, Indonesia, and Central Asia.


Ikat from around the world 

Textile ikat is famous worldwide, and its rich patterns are revered for their complex production. The core of ikat fabric production is the resist-dyeing of the threads before weaving. However, approaches and patterns differ significantly across various cultures and regions. This is how, in some key areas, ikat is made.


India

In India, ikat is known locally in India as "patola" in Gujarat, and "pochampally" or "ikkat" in parts of Andhra Pradesh and Telangana states of India. The term "patola" may refer to a double-ikat technique whose execution differs entirely from other ikat textiles or a regional variant of silk ikat found in Orissa. The double Ikat from Patan, Gujarat, is especially known for neat pattern alignment and bright color schemes, mostly containing traditional motifs like elephants, flowers, and geometric patterns.


Hailing from Gujarat and Andra Pradesh, we at Swey use ikat on our Tencel collection to give it a contemporary touch. 


Indonesia

One of the most reputed regions for ikat is Indonesia, and it integrates right into the heart of many islands' cultures, including Sumba, Flores, and especially Timor. Here, ikat patterns are heavy with cultural meaning and are frequently part of ceremonial dress. Ikat is believed to have originated in Indonesia, eastward through the provinces of Nusa Tenggara and Timor. The ikats vary from region to region. In some parts, they are woven weft or warp. Their motifs often take their themes from animal, plant life, and symbolic figures.


Japan

Japanese ikat, known as "kasuri," typically features indigo-dyed threads, creating patterns that range from simple geometric shapes to complex images depicting nature and people. Japanese ikat is often characterized by its subtlety and the delicate blurriness of its patterns, achieved through precise resist binding and dyeing techniques.


Central Asia

In Uzbekistan and other Central Asian countries, ikat is called "abrband." The ikat fabrics here are known for their bold, flamboyant patterns and vibrant colors, reflecting the region's nomadic traditions. Central Asian ikats usually involve silk threads, and the patterns often carry influences from the Silk Road, featuring flamboyant floral and medallion designs.


South America

In South America, particularly in Argentina and Bolivia, ikat techniques are employed to create traditional garments such as ponchos. These ikats often feature bold stripes and ethnic designs, utilizing bright, contrasting colors. The method is typically more rustic, reflecting the indigenous traditions and natural dyes available locally.


Each region’s unique approach to the art of ikat weaving reflects their aesthetic preferences and embodies cultural histories, trade influences, and local traditions. This global tapestry of techniques contributes to the rich diversity of ikat fabrics available worldwide.


How is Ikat manufactured?

Creating ikat is a detailed and intricate process that involves several steps. Here’s a general overview of how ikat is made:

Step 1 - Designing and Planning - The process begins with the design of the pattern, which is often culturally significant and can vary greatly depending on the region. Artisans plan the design carefully because each yarn section must align perfectly once woven into fabric.

Step 2 - Binding the Yarn - Once the design is planned, the threads (either warp, weft, or both) are tightly bound with a resistant material like wax, rubber bands, or thread, according to the pattern. This resist binds sections of the yarn to prevent them from absorbing dye, a technique similar to tie-dye.

Step 3 - Dyeing - The bound threads are then dyed. Traditional ikat often uses natural dyes, which can involve complex recipes of local plants and minerals. After the initial dyeing, the yarn may be bound and dyed several times in different colors, following the planned pattern. After each dye bath, certain resist bindings are removed, or new bindings are added to create layers of color on the threads.

Step 4 - Preparing the Loom - After properly conducting dyeing and drying of the yarn at the dyeing step, yarns are piled into a loom. This is very crucial because the alignment of dyed threads will ensure the clarity and sharpness of the ikat pattern. Accuracy is essential in setting up the loom to ensure the dyed patterns are in line and properly positioned in the threads to form the design during weaving.

Step 5 - Weaving - Here begins the actual weaving process. The patterned part of the yarn, which has been bounded and dyed until now, begins to appear when it meets up with the other binding and dyeing section. This might involve constant adjustments to keep the pattern in line, especially for complex designs.

Step 6 - Finishing - Following the weaving, the fabric commonly receives various finishing processes, such as washing, stretching, and sometimes other dyeing or finishing treatments, to set the colors and improve the texture or fabric appearance.


Types of Ikat 

Warp Ikat: In warp ikat, dyed and designed threads of the warp are only used before weaving. The patterns mostly come along the length of the fabric. Ikat is a resist dyeing technique applied to the warp or weft threads before weaving starts. In this process, fractions of warp get tightly bound with non-absorbent material to block the dye penetration and get certain patterns and designs. After dyeing, these threads are arranged on the loom. Precision in the alignment of the dyed warp threads is the most necessary, as it clarifies the final fabric's design. The warp in ikat weaving is known for producing blurred, ethereal patterns, normally simpler than double ikat but vivid in appearance.


Weft Ikat: Weft ikat is a resist dyeing technique used in weft threads. In other words, the tie-dye method is applied to the yarn by gathering threads in a desired pattern before being woven into the fabric. This involves tying parts of the sections of the weft yarn so that the dye cannot penetrate some areas, forming complex patterns that are visible after weaving is complete. The weft-ikat is especially laborious because it is done line by line during weaving, where the weft pattern has to be lined up carefully against the fixed warp. This makes it possible for details of the weft ikat design to be elaborately represented on the fabric. This leaves weft at its artistic complexity and quality peak, demanding to obtain clearly defined and accurate patterns.


Double Ikat: This refers to one of the most complicated textile techniques. Double ikat is a process in which the warp and weft yarns are resist-dyed and later only woven. This means that the two sets of threads are exactly bound in definite patterns that must align perfectly on the loom, giving a clear and detailed picture of the fabric. The process involves tying and dyeing; double ikat is one of the most intricate and requires human labor in textiles. Renowned for its precision and vibrancy, double ikat is an art form that finds practice at only a few places in the world, including India, Japan, and Indonesia, which bring to the table their own cultural motifs and color palettes.

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